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Iscar Releases An Innovative Line Of High Performance Carbide Grades For Heightened Productivity

A new family of Iscar turning inserts brings Sumo Tec performance and strength to CVD and DVD carbide grades. In the same tests in a selection of turning applications, the inserts out performed their nearest competitors by 26 to 288 percent. The key to the longer life is the Sumo Tec special treatment, introduced in late '07 in a restrained range of milling inserts, that smooths the coated surface and decreases surface tension stresses in insert coatings. These result cooler running, superior chipping resistance, lowered built up edge and reliably longer edge life in all workpiece materials. During the alumina coating process, internal tension stresses sometimes cause cracks. The completely new Sumo Tec treatment induces compression stresses, which assists to seal these cracks. The 7 completely new Sumo Tec turning grades include two for cast iron; three for steel and one for heat-resistant alloys & hardened steel. All the most popular insert geometries are obtainable from inventory, with new geometries being added constantly. Iscar also plans to add new grades additionally.

Here are the grades available:

FOR CAST IRON
IC5005, with a hard substrate, MTCVD TiCN and thick Al2O3 coating, is recommended mainly for nodular cast iron. It also handles other cast irons at medium to high cutting speeds at stable or slightly unstable conditions. This grade may be used in hard cast irons when exceptionally high wear resistance is imperative.

IC5010, featuring a tough substrate, MTCVD TiCN and thick Al2O3 coating, targets grey cast iron. It is endorsed for interrupted cuts and unstable turning conditions in other metals.

FOR STEEL
IC8150, consisting of a extremely hard substrate with a cobalt enriched outer layer, MTCVD TiCN and a thick alpha Al2O3 CVD coating. Featuring fantastic thermal stability and resistance to chipping, this grade is recommended for high speed turning of steel under stable or slightly unstable conditions. It can also deal with stainless steel and interrupted cuts in nodular cast iron.

IC8250, a tough substrate with the same outer layers. It features excellent thermal stability and protection to plastic deformation and is endorsed for general machining of alloyed and stainless steel in a extensive range of conditions.

IC8350, featuring a very tough substrate under the same outer layers. It delivers remarkable shock resistance and great wear resistance on alloyed and stainless steel.

For Alloys, Stainless Steel and Hardened Steel
IC807, with a tough submicron substrate under a TiAlN PVD coating, is fitting for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. In a test against its nearest competitor on all three materials, the advancement in tool life was up to 150%.

Key Test Results
Prior to introducing the new SUMO TEC turning tool family, ISCAR tested all grades against their nearest competitors in a assortment of operations. Here are the key results for grades 5005 and 5010 in cast iron. The advancement was 47% in SAE 1045 steel and 250% in 4140. In forging steel, the completely new Sumo Tec insert lasted 2X as long.

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